Posts Tagged ‘production’

C-3.1: Simulation of the Production of Metal/ Plastic Hybrids

Whereas metal and plastic traditionally compete with each other, the advantages of both materials are combined by the hybrid technology. Although, nowadays, various technologies are capable of producing plastics/metal composites, they all have disadvantages in commen due to serval manufactoring steps and limitations in productivity. As part of the Cluster of Excellence a hybrid multi-component process shell be developed by the combination of metal pressure and plastic injection molding.

Energy monitoring in production business saves buying new transformer

0:06 Johnson Electric Murten/CH site | 0:22 Transformer | 0:46 Plastics injection moulding presses | 1:24 Energy meter | 1:40 Analysis at operator panel (S-Energy Manager) | 2:01 Comparision hydraulic/elektric machines | 3:05 Result More Info: www.saia-energy.de Online-Demo S-Energy Manager: www.saia-energy.com Installation Stromzähler und S-Energy Manager www.youtube.com Saia-Burgess Controls AG www.saia-pcd.com Johnson Electric produziert mit 40 Spritzgussmaschinen Kunststoffteile für die Autombilindustrie. Bedingt durch fortlaufende Expansion ist der Haupt-Trafo mittlerweile an der Belastungsgrenze. Um eine teure und aufwendige Neuanschaffung zu vermeiden, wurden mit einem einfachen Energiemonitoring Potenziale zur Senkung des Stromverbrauchs aufgezeigt. Das S-Energy Energiemonitoring ist schnell und einfach installiert. Montage und Auswertung wurden durch den hauseigenen Betriebselektriker vorgenommen. Ein Vergleich von von hydraulischen Spritzgussmaschinen zu Elektromechanischen ergab eine 40% niedrigeren Stromverbrauch zu Gunsten der Elektromechanischen. Bei Neuanschaffungen werden ab sofort nur noch elktromechanisch angetriebene Maschinen berücksichtigt – ein neuer Trafo muss nicht installiert werden. Here we are at Johnson Electrics, the Murten site. We manufacture servomotors and drives for headlamps. There are 650 people working here. I am employed as the works electrician. Our company’s transformers are used for a consumption of six million kilowatt-hours a
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Sucurity Bottle Cap Production Line

These 4 machines process injection mouilded bottle caps first folding the seam, lining with PP, slitting the ring, then printing the logo on the cover.
Video Rating: 3 / 5

PIM MOLDING MACHINES

C-3.1: Production of Metal/ Plastic Hybrids

Whereas metal and plastic traditionally compete with each other, the advantages of both materials are combined by the hybrid technology. Although, nowadays, various technologies are capable of producing plastics/metal composites, they all have disadvantages in commen due to serval manufactoring steps and limitations in productivity. As part of the Cluster of Excellence a hybrid multi-component process shell be developed by the combination of metal pressure and plastic injection molding.

ELECTRONIC INTEGRATION API – Advanced Packaging, Inc. www.advpack.com API’s Systems Integration Market Focus: – Communication System Design (voice, audio, audio/visual, and video teleconferencing) – Fixed Facility Systems – Mobile Systems (vehicular and containerized systems) Our dedicated engineering and machining groups support our core capabilities to ensure delivery of quality products on time every time. Cable Fabrication: Cable and wire harness assembly processes include the use of automated processing equipment that precisely cuts, and strips wires. Our capabilities include: AC and DC power cables, Cat 5 and Cat 6 Ethernet, Control and data cables and RF cabling. All products are 100% inspected and tested. Precision Metal Enclosures and Interface Panels: API uses the latest CNC punch and form technology to create high quality precision sheet metal enclosures, component parts and interface panels. In addition API provides complete metal finishing capabilities that include powder coating, wet paint, plating, graphic design and screen-printing. Equipment Racking and Assembly: Armed with the latest in quality assurance and process control monitoring technology. API’s talented team of true craftsmen, regularly build and then test a variety complex electronic assemblies. Advanced Packaging, Inc. 4818 Seton Drive Baltimore, MD 21215 Phone: 410-358-9444 Toll Free: 1-888-206-5250 www.advpack.com
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RESCUE! Stink Bug Trap/First production day!

The first production day for the highly-anticipated RESCUE! Stink Bug Trap. Marketing Director Stephanie Cates shows part of the injection molding and assembly process.
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Pro ENGINEER Production Machining – PTC: Introduzione al CAM

Pro/ENGINEER Production Machining fornisce la soluzione integrata CAD CAM in ambiente PTC e fornisce funzionalità e vantaggi di seguito riassunti: Inclusione di tutte le funzionalità di fresatura prismatica e di più superfici, Supporto di fresatrici CNC, torni CNC a 2/4 assi e macchine di elettroerosione a filo CNC a 2/4 assi, Modifica di sequenze NC di basso livello, per un controllo preciso dei percorsi utensili e la relativa ottimizzazione, Maggiore efficienza di fabbricazione e riduzione dei costi di sviluppo grazie a dettagliate istruzioni di pianificazione della produzione per fasi, Velocizzazione della produzione time-to-volume grazie all’ottimizzazione della programmazione NC per famiglie di progettazioni. Per maggiori informazioni chiama RANDIT 0039 035 622 4541 o info@randit.com
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China Plastic Production, Extruder, Mixer, Auxiliary Machine

[Products] China Plastic Production, Extruder, Mixer, Auxiliary Machine Manufacturer [Company] Zhangjiagang Gerui Science & Technology Development Co., Ltd. is a professional comprehensive plastics machinery manufacturer which collects guide taking researching, developing and manufacturing together. The company adhere to taking markets as its guide taking science and technology as its leading, taking the quality as its mainline and taking service as its guarantee. [Source] www.made-in-china.com
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PVC profile production line/plastic machinery

this is a commissioning viedo of our PVC profile production line
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Restylane Injection into the Nasolabial Folds Cherry Hill Laser & Skin Care Center Cherry Hill NJ 08003 856-751-8181 www.ChLaserMD.com
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Mold Inserts for Mass Production Injection Molding

Close Tool Inject material Cool down Open tool Eject parts This is how easy it is to manufacture injection molded plastic parts. Experts and professionals know the real world is different though. There are many challenges to consider in the manufacture of high-quality injection molded parts. In particular, the enormous cost pressure on all parties involved often neglects optimal solutions. FIT GmbH are familiar with these issues as within their own injection molding pilot plant they have gathered vast experience from the production of more than 1500 different molded parts. By using the Selective Space Structures (3S) software from their spin-off company netfabb GmbH, incorporated in April 2009, they have now succeeded in developing a completely new temperature control system for injection molding tools. The patent pending technology provides extraordinary benefits for component quality and reduces cooling time up to 90%.
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A 10 minute Capability Overview for Extreme Tool and Engineering-Injection Moldmaking-Plastic Product Development Services
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What is the easiest and cheapest way to get tooling or moulds made for a short run production?

Question by areena666: What is the easiest and cheapest way to get tooling or moulds made for a short run production?
Our concept design for a new cap closure is nearly finished and we will soon have a few functioning prototypes shortly. However before we go into mass production we feel it will be best to pilot or market test our products to a group of people, our friends and also potential clients.

In order to do this I have been told it may be possible to go to a plastic injection firm and request a short run production..lets say 1000 – 5000 samples

However tooling may be needed….. soft tooling or hard steel tooling..
We are UK based and i have also been advised of not considering China as it is not exactly on our door step if something goes wrong..

Please advise:)

good point..i think i need to rephrase my question…

i have been told nowadays that any form of tooling or moulds can be built but the costs can raise from 1000 up to 100 000……

cheapest – by this i mean cost effective…it is only for samples etc not for mass production

so this for example could be a soft tool, like aluminium,

easiest – i mean by this, maybe there could be a a method I am not aware of…..a simple solution….

Best answer:

Answer by onebear469
why do u think the easiest way would be the cheapist?

What do you think? Answer below!